Cobalt-60 production in CANDU power reactors (2025)

Description

MDS Nordion has been supplying cobalt-60 sources to industry for industrial and medical purposes since 1946. These cobalt-60 sources are used in many market and product segments, but are primarily used to sterilize single-use medical products including; surgical kits, gloves, gowns, drapes, and cotton swabs. Other applications include sanitization of cosmetics, microbial reduction of pharmaceutical raw materials, and food irradiation. The technology for producing the cobalt-60 isotope was developed by MDS Nordion and Atomic Energy of Canada Limited (AECL) almost 55 years ago using research reactors at the AECL Chalk River Laboratories in Ontario, Canada. The first cobalt-60 source produced for medical applications was manufactured by MDS Nordion and used in cancer therapy. The benefits of cobalt-60 as applied to medical product manufacturing, were quickly realized and the demand for this radioisotope quickly grew. The same technology for producing cobalt-60 in research reactors was then designed and packaged such that it could be conveniently transferred to a utility/power reactor. In the early 1970's, in co-operation with Ontario Power Generation (formerly Ontario Hydro), bulk cobalt-60 production for industrial irradiation applications was initiated in the four Pickering A CANDU reactors. As the demand and acceptance of sterilization of medical products grew, MDS Nordion expanded its bulk supply by installing the proprietary Canadian technology for producing cobalt-60 in additional CANDU reactors. CANDU is unique among the power reactors of the world, being heavy water moderated and fuelled with natural uranium. They are also designed and supplied with stainless steel adjusters, the primary function of which is to shape the neutron flux to optimize reactor power and fuel bum-up, and to provide excess reactivity needed to overcome xenon-135 poisoning following a reduction of power. The reactor is designed to develop full power output with all of the adjuster elements in the core. For cobalt-60 production, the reactor's full complement of stainless steel adjusters is replaced with neutronically equivalent cobalt-59 adjusters, which are essentially invisible to reactor operation. With its very high neutron flux and optimized fuel bum-up, the CANDU has a very high cobalt-60 production rate in a relatively short time. This makes CANDU an excellent vehicle for bulk cobalt-60 production. (author)

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